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Sensoray
7313 SW Tech Center Dr.
Tigard, Or 97223
(503) 684-8005
Model 2652 and 2653 | Solid State Relay I/O Module via Ethernet
Features
  • Supports 8 or 16 standard solid state relays (SSRs)
  • Connects to Ethernet through 2601 hub
  • Input SSRs are debounced
  • PWM mode for output SSRs
  • Built-in support for safety interlock circuits
  • Finger-safe connectors
  • Network watchdog timer
  • DIN rail mountable
  • APIs for Linux and Windows
  •  


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Description
Software and Manuals
Specifications
Images and Mechanical Drawings
Prices

Description

Models 2652 and 2653 are members of Sensoray's 2600 series of smart I/O modules. Model 2652 monitors and controls any combination of up to eight standard solid state relays (SSRs) and the 2653 can handle up to sixteen SSRs. These modules connect to a 2601 communication module, which in turn enables remote Ethernet clients to monitor and control the SSRs.

Simple system with up to 16 SSRs
Simple system with up to 16 SSRs

The 2652 and 2653 SSR modules communicate with a 2601 communication module through an optically isolated interface, thereby eliminating problematic ground loops and ensuring error-free operation in demanding industrial environments. Two cables connect the 2653/2653 to the 2601: a standard Category-5 UTP patch cable for inter-module communication, and a six-conductor power cable that supplies control power for the SSRs through an integral safety interlock system.

The 2600 family is well suited for applications that have high I/O counts. As many as sixteen I/O modules, in any combination of I/O module types, can be connected to a 2601. This enables, for example, up to 256 solid state relays to be controlled from a single Ethernet port.

More complex system with up to 256 SSRs
Simple system with up to 16 SSRs

Solid-State Relays

Sockets are provided for eight (model 2652) or sixteen (model 2653) SSRs. Each relay socket may be populated with any of the supported SSR types, including AC in, AC out, DC in and DC out, or left unpopulated. SSRs are secured to the module with integral hold-down screws.

Field Wiring

On-board, finger-safe connectors enable direct connections to all field wiring. Two connectors are provided for each SSR, one for the line connection and one for the load. This organization greatly simplifies the field wiring and enables electric loads to be easily connected and disconnected for quick servicing.

All 2600 family modules employ two-piece mating connectors for quick connections to field wiring. External termination boards are not required, as all field wiring connects directly to the modules. This helps to minimize intermediate termination systems and wiring, thereby reducing both material and assembly costs.

Input Debounce

The module applies a 10 millisecond software debounce filter to all input SSRs. Input debouncing helps to minimize errors resulting from the mechanical switch bounce that is often exhibited by mechanical contacts.

PWM Output

Each output SSR may be explicitly controlled by the Ethernet client or it may operate as a PWM (pulse width modulated) output, with rate and duty cycle specified by the client. This feature greatly simplifies the closed-loop control of devices such as electric heaters by removing the time-critical burden of PWM generation from the network and host computer.

Visual Status Indicators

The 2652 and 2653 modules include a number of LED indicators that provide quick visual status of the module:

  • Each relay circuit has an LED that lights when the associated SSR is energized.
  • RST lights in response to a module reset.
  • HBT (heartbeat) flashes at 2Hz to indicate error-free microcontroller operation.
  • XMT, RCV and LNK indicate communication activity.


Interlocks

Models 2652 and 2653 include five interlock circuits. Each of these interlock circuits conveys a signal that may be interrupted by external safety interlock switches, emergency stop switches, or other similar contacts. Each output SSR, in turn, can be shunt-configured to be enabled by any one of the five interlock signals. An output SSR will unconditionally de-energize when its interlock signal is interrupted, thus ensuring fail-safe deactivation when safety conditions require it.

Two connectors are provided for the interlock circuits. One of these connects to the interlock signal sources (typically power supply outputs). If needed, the other connector can be used to pass through the interlock voltages to other modules such as a 2610 digital I/O module or additional 2652/2653 modules. This “daisy-chain” system eliminates the external termination boards that are often required for interlock circuits.

Mechanical

Series 2600 modules utilize robust, uniform 100-mm wide DIN rail mountable frames that enable the modules to be quickly attached to and detached from standard 35-mm-wide DIN rails. This lowers installation costs because DIN rails, unlike panel mounted products, do not require precise mounting hole positions or time-consuming assembly.

All modules in the 2600 family employ open-frame design, with field wiring connectors conveniently located at module edges for easy cable routing into adjacent wiring ducts. This eliminates the expensive module enclosures that are found in many competing products.

Other I/O Modules

A wide range of I/O module types are available in the 2600 series. Each type of I/O module has a specialized function such as analog I/O, digital I/O, counter/timers, and relays. As with the 2652 and 2653, each of these modules connects to a 2601 communication module with a low-cost category-5 patch cable. Up to sixteen I/O modules, in any combination of module types, may be connected to a 2601.

Model 2601 Communication module
Model 2608-0 16 analog and TC inputs (16 bit)
Model 2608-4 16 analog and TC inputs (16 bit), 4 analog outputs (16 bit)
Model 2608-8 16 analog and TC inputs (16 bit), 8 analog outputs (16 bit)
Model 2610 48 digital I/O, 5VDC to 24VDCModel 2612
Model 2612 Strain Gauge via Ethernet
Model 2620 4 encoder/counter/frequency interfaces (32 bit)
Model 2650 8 relay outputs, 0V to 240V @ 10A
Model 2652 SSR I/O Module (Supports 8 SSRs)
Model 2653 SSR I/O Module (Supports 16 SSRs)
Model 204 Power supply, 24 VDC @ 5A

Design Assistant

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See Also

Ethernet 48-Channel Digital I/O, Model 2410

 

Software and Manuals

The Communication Module implements a high-performance, preemptive multi-tasking operating system and UDP/IP stack in firmware. As a result, it boots up in approximately one second. All of the essential standard network protocols are supported: IP, UDP, ICMP, and ARP. It employs a static IP address that can be programmed by connecting a null-modem cable between a PC and the module’s COM4 serial port.

Full-featured Windows 98/NT/2000/XP and Linux libraries are available below in the software development kit, along with comprehensive sample programs.

2600 Hardware Manual Released 9/16/08
2600 Programming Guide Released 9/16/08
2600 Software Development Kit Released 11/18/09

Specifications

Function
Solid-State Relays Number of sockets 8 or 16 (SSRs not included)
Dimensions 0.6W x 1.7L x 1.25H (inches).
Supported types Any combination of Grayhill 70- series (24V logic) or equivalent.
Temperature Operating range 0 to 70° C.
Power Input power +24V ±5% @ 310mA, with eight energized 70-OAC24 SSRs (not included)
Mounting DIN rail size 35 mm wide rail
Outer Dimensions 2652 4.75" W x 8.63" L x 2.50" H - with relays installed, including SSRs and DIN mounting frame.
Depth is specified with respect to surface of DIN rail support panel.
2653 4.75" W x 11.03" L x 2.50" H - with relays installed, including SSRs and DIN mounting frame. Depth is specified with respect to surface of DIN rail support panel.

Images and Mechanical Drawings

Model 2652 Dimensions
Model 2653 Dimensions
Model 2652 Interlock
Model 2652 Typical Relay Circuit
Solid-State Relays

Prices

Model 2600 Series Industrial I/O via Ethernet Please use our design assistant
Model 2601 Communication Module Qty 1: $463 Qty 2-9: $421
Model 2652 8 SSR I/O Module Qty 1: $213 Qty 2-9: $201
Model 2653 16 SSR I/O Module Qty 1: $242 Qty 2-9: $220
Model 204 24 V power supply Qty 1: $122 Qty 2-9: $122
Model 26C3 3 ft category-3 cable Call for current prices
Model 26C50 50 ft category 5E Call for current prices
Model 26C100 100 ft category 5E Call for current prices
Model 2600C1 Power Daisy Chain cable Qty 1: $14.55 Qty 2-9: $14.55
Model 2601C1 3 ft. Cat 3 or higher patch cable Qty 1: $10 Qty 2-9: $10
Model 2601C2 6 ft. Null modem cable Qty 1: $8 Qty 2-9: $8
Solid-State Relays View available options Qty 1: $17 Qty 2-9: $17